3D Printer SLM FastForm FF-M300

Industrial SLM Printing of Metal Parts with Two Lasers

FastForm FF-M300 500W×2 is an industrial metal 3D printer with two 500W lasers each for manufacturing functional parts and serial batches of products using SLM technology. The build area of 300 × 300 × 400 mm allows printing large components or multiple products in one cycle. Laser scanning speed up to 10 m/s, bidirectional powder coating, and dual-laser system ensure efficient production of metal parts with complex geometry.

Advantages of FastForm FF-M300 500W×2

• Productive printing with two lasers. Two 500W lasers each allow parallel processing of different areas of the powder layer, reducing the time for manufacturing metal parts.
• Manufacturing of large parts and serial batches. The build area of 300 × 300 × 400 mm allows printing large components or placing multiple products on one platform.
• Fast laser scanning. Maximum speed of 10 m/s ensures rapid movement of laser beams along specified trajectories during metal powder fusion.
• Efficient powder coating. The bidirectional flexible recoater distributes material during movement in both directions, reducing the duration of layer formation.
• Long-lasting filtration system. The constant filter is designed for 30,000 hours of operation, allowing for maintenance planning without frequent replacement of the filter element.
• Support for various metal powders. The printer works with stainless and tool steels, titanium, aluminum, and heat-resistant alloys.

Dual-Laser SLM Printing System

FastForm FF-M300 500W×2 is equipped with two laser sources of 500W each. This configuration allows distributing the build process between two lasers and simultaneously fusing metal powder on different areas of the work zone.

An optical system F-theta lens is used for focusing the laser beams, ensuring their direction to specified areas of the powder layer. The maximum scanning speed is 10 m/s.

The dual-laser configuration is suitable for manufacturing functional components and serial batches of parts when it is important to combine equipment productivity with the rational use of the work platform. The parallel operation of two lasers allows reducing the build duration compared to a single-laser configuration under appropriate printing conditions.

Actual productivity depends on the geometry of the parts, material, scanning parameters, and distribution of work zones between the lasers.

Printing Work Area

The build area of 300 × 300 × 400 mm allows manufacturing one metal part of the corresponding size or placing multiple components within one printing task. Such a work volume is suitable for serial production of housings, brackets, structural elements, machine parts, and functional prototypes.

During model preparation, it is necessary to consider their orientation, support placement, and distance between components. Proper arrangement of parts helps to use the platform area rationally and reduce the number of separate printing cycles.

Metal Powder Feeding System

FastForm FF-M300 is equipped with an upper powder feeding system and a flexible recoater that forms uniform layers of material on the work platform.

The mechanism supports bidirectional coating, so the powder is distributed during the movement of the recoater in both directions. This reduces the time between successive layers by minimizing idle movements.

A constant filtration system is provided for cleaning the work atmosphere. The declared resource of the filter element is 30,000 hours. This indicator refers to the filter and does not determine the service life of other equipment units.

Compatible Metals and Alloys

FastForm FF-M300 500W×2 supports SLM printing with various groups of metal powders, allowing the production of components with appropriate mechanical, thermal, and operational characteristics.

• Stainless steel. Used for manufacturing corrosion-resistant housings, fasteners, functional prototypes, and industrial equipment parts.
• Tool steel. Suitable for printing molds, dies, forming inserts, tools, and other parts operating under mechanical load and friction.
• Titanium alloys. Used for lightweight and strong structures, aviation components, medical products, and parts with complex geometry.
• Aluminum alloys. Used for manufacturing housing elements, brackets, machine parts, and transport equipment where weight reduction is important.
• Heat-resistant alloys. Designed for components operating at elevated temperatures, including parts of power equipment, turbines, and industrial installations.

The specific grade of metal powder and laser fusion parameters should be selected according to the requirements of the finished product and compatibility with the equipment.

Model Preparation in FastLayer

The FastLayer software is used for preparing metal 3D printing tasks. It contains tools for working with model geometry, automatic support creation, and preparing parts for building.

The program allows processing complex three-dimensional models, placing multiple components on the platform, and preparing tasks for printing using two lasers.

For FastForm FF-M300 500W×2, FastLayer's capabilities are especially relevant when manufacturing batches of parts, where a group of products with different geometries is placed on one platform. Automation of preparatory operations helps reduce the time spent working with models before starting printing.

Application of FastForm FF-M300 in Industry

The FastForm FF-M300 metal 3D printer is designed for enterprises that manufacture functional components, complex metal structures, and serial batches of parts. Main application areas:

• Aerospace industry. Manufacturing structural elements, lightweight brackets, housing components, and heat-loaded parts from titanium, aluminum, and heat-resistant alloys.
• Medical production. Printing individual metal structures, prototypes, tools, and other components from materials suitable for the respective application.
• Electronics and instrument engineering. Manufacturing compact metal housings, fasteners, structural elements, and parts of complex shapes.
• Mechanical engineering. Printing functional parts, production equipment, molds, tool inserts, and mechanism components.
• Serial production of metal parts. Group placement of components on the platform and manufacturing batches of products using two lasers.

Technical Specifications of FastForm FF-M300 500W×2

Order FastForm FF-M300 500W×2

Order FastForm FF-M300 500W×2 on our website and receive consultation on technical specifications, available configurations, compatible metal powders, and complete sets. Our specialists will help select equipment according to production tasks, clarify supply conditions, and requirements for printer installation.