3D printer SLM FastForm FF-M800 500Wx6

Industrial SLM 3D Printer FastForm FF-M800 for Large-Format Metal Printing

FastForm FF-M800 500W×6 is an industrial 3D printer for large-format metal printing using SLM technology. The equipment is equipped with six lasers, each with a power of 500 W, and is designed for the serial production of large metal parts, functional components, and complex industrial structures. The working area of 650 × 650 × 1100 mm allows for the production of tall metal products and the placement of multiple parts on one platform. The maximum scanning speed is 10 m/s, and the productivity of one laser is 10–25 cm³/h depending on the material, geometry, and SLM printing parameters.

Advantages of FastForm FF-M800 500W×6

• Six lasers for high-performance SLM printing. The system with six laser sources, each with a power of 500 W, allows distributing the process of forming metal parts between several scanning zones, reducing the duration of production cycles under appropriate conditions.
• Large working area for large parts. The build space of 650 × 650 × 1100 mm allows for the production of tall metal structures, large industrial components, and batches of smaller products without the need to divide the model into separate parts.
• Precise formation of complex geometry. Adjustable laser spot diameter of 80–120 μm and layer thickness of 20–150 μm allow selecting melting parameters for parts with internal channels, thin walls, and complex structural elements.
• Automated powder supply system. A 55-liter reservoir and two 350-liter powder collection tanks ensure work with large volumes of material. Automatic supply reduces the number of manual operations during long production cycles.
• Bidirectional powder application. A flexible scraper supports the application of metal powder in one or two directions, reducing the number of idle movements between layers.
• Long-lasting filtration system. A permanent filter with a resource of at least 30,000 hours reduces the need for regular replacement of filter elements. Filtration efficiency is 99.9%.

Six-Laser System for Large-Format 3D Metal Printing

FastForm FF-M800 500W×6 is equipped with six lasers, each with a power of 500 W, providing layer-by-layer melting of metal powder according to a digital model. The multi-laser configuration allows distributing the formation of large parts between several laser channels and simultaneously processing different areas of the working area. The laser spot diameter is adjustable within 80–120 μm, and the maximum scanning speed reaches 10 m/s. The high-precision digital scanning system ensures repeatability of laser beam positioning at the level of ≤2 μrad.

The productivity of one laser is 10–25 cm³/h. The overall formation speed depends on the number of lasers used simultaneously, the geometry of the parts, the alloy used, and the parameters of the technological process.

Large Working Area and SLM Printing Precision

The working area of FastForm FF-M800 500W×6 measuring 650 × 650 × 1100 mm is designed for the production of large metal parts and tall structures. This format allows for the creation of integral components with complex geometry, reducing the need for subsequent welding or mechanical joining of separate parts. The powder layer thickness is adjustable within 20–150 μm. This allows selecting build parameters according to the properties of the metal powder, the complexity of the geometry, and the requirements for the finished product.

The precision of forming parts up to 100 mm in size is ±0.1 mm, and for larger products, the declared value is ±0.1% of the corresponding size. Actual precision depends on the material, geometry, model orientation, and printing parameters.

The Z-axis positioning system uses an optical scale to control the vertical movement of the platform. The maximum heating temperature of the platform is 200 °C, allowing for the adjustment of thermal conditions according to the material used.

Automated Metal Powder Supply and Collection

FastForm FF-M800 500W×6 is equipped with an automated powder supply system for long-term large-format SLM printing. The reservoir capacity is 55 liters, and there are two 350-liter tanks for collecting excess material. A flexible scraper ensures the distribution of metal powder over the working platform. The system supports one-way and two-way application, allowing for process customization according to the production task.

Powder application control helps maintain the stability of layer-by-layer part formation. The system monitors the material distribution process, and the function of coordinating powder application with laser operation helps optimize the production cycle. The base plate is secured with a bolt connection, ensuring its fixation during the construction of large metal structures.

Protective Atmosphere and Continuous Filtration

FastForm FF-M800 supports the use of argon or nitrogen to create a protective environment during selective laser melting of metal powders. The controlled atmosphere limits the interaction of heated metal with oxygen, which is important for the stability of the technological process. The system maintains oxygen concentration at a level of ≤100 ppm under appropriate working conditions. The protective gas consumption is no more than 8 l/min.

The continuous filtration system is designed for long-term equipment operation. The resource of the filter element is at least 30,000 hours, and the filtration efficiency is 99.9%. The choice of protective gas depends on the metal powder used and the technological printing parameters. For reactive alloys, the corresponding requirements for the protective atmosphere must be considered.

Software for SLM Printing Preparation

FastForm software provides preparation of digital models, printing parameter settings, and management of the metal part manufacturing process.

FastLayer is used for preparing models for SLM printing, including their placement on the platform, support creation, slicing into layers, and scanning trajectory settings.

On the current FF-M800 page, the manufacturer also mentions software solutions AM BUILD and AM MIND. Their specific functions and availability in the supply package need to be clarified for the selected equipment configuration.

Metals and Alloys for FastForm FF-M800 3D Printing

FastForm FF-M800 500W×6 supports working with various groups of metal powders for the production of large industrial parts, functional components, and structures with complex geometry.

• Stainless steel. Used for manufacturing housings, fasteners, structural elements, and industrial parts where mechanical strength and corrosion resistance are important.
• Tool steel. Suitable for the production of molds, dies, forming inserts, tools, and other equipment operating under mechanical loads.
• Titanium alloys and pure titanium. Combine low weight, strength, and corrosion resistance. Used for manufacturing aviation components, specialized industrial structures, and medical products.
• Heat-resistant alloys. Used for parts operating at elevated temperatures, including turbine components, energy, and aerospace equipment.
• Aluminum alloys. Suitable for manufacturing lightweight housings, brackets, heat exchange elements, and structures where weight reduction is important.
• Copper alloys. Used for producing heat-conductive components, heat exchangers, and cooling system parts.
• Tungsten alloys. Used for specialized parts requiring high density or operation at elevated temperatures.
• High-entropy alloys. Used for research and specialized industrial tasks where a combination of certain mechanical and thermal properties is required.

The compatibility of a specific metal powder depends on its composition, characteristics, and the availability of a corresponding SLM printing technology profile.

Applications of the Industrial 3D Printer

FastForm FF-M800 500W×6 is designed for large-format additive manufacturing of metal parts in industry, mechanical engineering, aerospace, and energy sectors.

• Aerospace industry. Manufacturing large structural components, brackets, housings, and parts with internal channels and lightweight structures.
• Energy and turbine construction. 3D printing of turbine components, heat exchangers, housing elements, and parts of working medium transport systems.
• Automotive industry. Manufacturing functional prototypes, lightweight structural parts, cooling system components, and specialized metal products.
• Industrial mechanical engineering. Production of large housings, fasteners, functional components, and complex metal structures.
• Manufacturing molds and equipment. 3D printing of forming inserts, molds, tools, and components with internal cooling channels.
• Scientific research and development. Testing metal powders, researching multi-laser melting, and manufacturing experimental large-format structures.

The large working area allows for the production of integral metal components with complex internal geometry, reducing the number of separate parts and subsequent assembly operations.

Technical Specifications of FastForm FF-M800 500W×6

Laser System and SLM Printing Parameters

Powder Supply System and Filtration

Power Supply and Cooling

Order the Industrial 3D Printer FastForm FF-M800

FastForm FF-M800 500W×6 is designed for large-format SLM printing of metal parts, functional components, and industrial equipment. The six-laser system with 500 W power per laser and a working area of 650 × 650 × 1100 mm allows for the production of large structures and the execution of serial production tasks. Order the FastForm FF-M800 500W×6 and receive consultation on technical specifications, compatible metal powders, configuration, supply conditions, and equipment commissioning.