Metal 3D printer Metal3D Metalsys 120E

Metalsys 120E Metal3D Printer for Industry and Science

The Metalsys 120E Metal3D printer is designed for the rapid production of metal parts for various industries. Additive technologies in metalworking have long ceased to be just "technologies of the future." Today, it is a real tool for those who are not afraid to design parts with geometries that cannot be obtained by traditional milling or casting.

The Metalsys 120E metal 3D printer is a prominent representative of the compact yet powerful segment of industrial 3D printing equipment. If your task is the fast and efficient production of complex metal components with high strength characteristics, this machine will become a key link in your production chain.

The Metalsys series is engineered to erase the boundaries between conceptual prototyping and mass production of high-quality products. Whether it is the aerospace industry, automotive manufacturing, or fine work in jewelry and medicine, the Metalsys 120E handles challenges of any complexity.

Technical Features and Capabilities of Metalsys 120E

At the core of the Metalsys 120E is the technology of layer-by-layer sintering of metal powder under the influence of powerful laser radiation. This method allows for the creation of lightweight and simultaneously ultra-strong structures. Let's take a look "under the hood" of this machine.

The heart of the system is a 500W fiber laser. For a device of this class, this is a significant figure, ensuring stable operation with a wide range of metal powders. Precision optics, including an F-theta lens and a high-speed scanner, are responsible for positioning accuracy. The scanning speed reaches 7 m/s, which directly affects productivity without losing surface quality.

The printer's working area is a cylindrical build volume: Ø120 mm with a height of 150 mm. This is an ideal format for printing small batches of parts, individual implants, or complex assemblies. The layer thickness varies in the range from 20 to 100 μm, while the base setting of 32 μm is considered the gold standard for achieving the perfect balance between printing speed and detail.

Key Characteristics of Metalsys 120E

• Main unit dimensions: 900 x 900 x 2000 mm.
• Weight: approximately 350 kg (making it mobile enough for an industrial workshop).
• Laser focus diameter: 40~100 μm.
• Shielding gas consumption: 20 l/min.
• Power consumption: average 1.5 kW (an economical solution for an enterprise).
• Software: full compatibility with professional slicers Voxeldance and Magics.

Why Engineers and Scientists Choose Metalsys 120E

The main "feature" of this model is its adaptability. The Metalsys 120E was developed not just as a machine, but as a tool for developing know-how in the field of additive manufacturing. The compact design of the working chamber is not about saving space, but a strategic advantage. It allows for quick and, importantly, easy material changes. For research laboratories and R&D centers, where they print with titanium today and tool steel tomorrow, this is critically important.

Another aspect that materials scientists will appreciate is the possibility of manufacturing tensile test specimens using a minimum amount of powder. You don't need to fill the hopper with dozens of kilograms of expensive raw materials to print a couple of test "dog bones." Resource conservation is elevated to a cult here.

Benefits for Users and Business

Investing in metal 3D printing with the Metalsys 120E pays dividends by shortening the product development cycle. Instead of weeks of waiting for a casting or complex machining, you get a finished part in a matter of hours.

• Freedom of design: forget about the limitations of undercut angles or wall thickness. Print cooling channels inside the part that cannot be drilled.
• Economic efficiency: low power consumption (1.5 kW) and minimal gas consumption make printer operation predictable and inexpensive.
• High surface quality: thanks to the small focus diameter (from 40 μm), products require minimal finishing.
• Safety and reliability: the equipment has international CE and KC certificates, ANAB accreditation, and TÜV certification.

Application Areas: From Medicine to Space

Where will the Metalsys 120E perform best? There, where reliability requirements border on fanaticism:

• Medicine and Dentistry: printing individual maxillofacial implants, crowns, and denture frameworks from cobalt-chrome or titanium.
• Aerospace Industry: lightweight brackets and fuel system parts with optimized topology.
• Jewelry: creating master models or finished products with complex openwork weaving.
• Education and Science: studying metal crystallization processes, developing new sintering modes.

Comparison of Metalsys 120E and Metalsys 180 Specifications

If the Metalsys 120E seems too compact for you, there is an "older brother" in the line — the Metalsys 180 with a build area of 180 x 180 x 150 mm. However, it is the 120 model that remains the benchmark of precision and convenience for specialized tasks.

The Metalsys 120E 3D printer from Metal3D is not just an equipment purchase; it is an entry ticket to the world of high-tech production, where the complexity of a part no longer increases its cost.